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1.
What are the differences with
regular chargers ?
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The main cause of damage
done on battery is caused by
the sulfate which is attracted
to battery electrodes. Conventional
chargers simply charges voltage
of the battery, which does not
take account of battery type
and attributes. As a consequence,
it results in significantly
reduced charging efficiency
and stability of the battery
due to damages. Also, conventional
transformer type chargers are
much less energy efficient,
heavier and bigger.
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Therefore, in comparison
with other regular chargers,
our products provide more suited
restoration processes through
optimized regeneration & charge algorithms.
This is the main difference
from regular chargers, which
only provides simple, fixed
voltage & current when charging.
Without considering the battery
condition or type, there is
high possibility to potentially
damage the battery from overcharging.
In order to resolve it,
there will be a staff required
to manually check for voltage
of the battery when charging,
which will lead to poor efficiency.
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In case of OPTIMORE Regenerator,
we have reached the highest
regeneration efficiency by applying
Micom Smart Control System and
Optimal Pulse Regeneration Algorithm
Data that includes most of the
battery types used in the world.
As a result, OPTIMORE successfully
minimizes damages done on the
battery while restoration process
using High-frequency Pulse.
Batteries can be
restored back to original performance
level through charging and regenerating
with their useful life extended
by up to two or three times
as long.
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With the world exclusive high-frequency pulse and restoration algorithm, it can restore inside cells by melting sulfate crystals on the plates and grids, and it can improve its capacity and life span as almost similar as new battery condition. OPTIMORE Battery regenerators were developed by the World Exclusive Technology, and these make the remarkable micro-bubble featured de-sulfation effects by the real high-frequency pulsations. And these can make the highest charging performance for used-batteries. OPTIMORE technology is the revolutionary invention for battery life extension and cost savings!
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2.
Summary of Features
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¡Ü Smart Control
System by MICOM -
Control minute electric current
& voltage depending
on the
type of battery -
Restoring and recharging for
large capacity batteries -
Minimizes damage to electrodes
and restrain accumulation
of
sulfate on electrodes -
Lowest power consumption
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¡Ü Optimized HF
Pulse regeneration and charging
algorithm -
Utilizes special pattern information
on various battery kinds and
characteristics with High-frequency
Pulse -
Prevents electrical / physical
damage when restoring and
charging
batteries -
Prolongs battery lifecycle
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¡Ü Wide Application
Range -
Can regenerate and charge medium-capacity
batteries -
Can restore and charge GEL and
AGM VRLA type batteries -
Can restore and charge up to
48V of multiple batteries simultaneously
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¡Ü Safety -
Maintains low battery temperature
during restoring (Input over-voltage
protection) -
Stable current / voltage supply
(Control input voltage variation
function) -
Prevents potential hazard caused
by high battery temperature
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3.
OPTIMORE Technology
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OPTIMORE
Battery Regeneration Technology
is the world first invention for
removing sulfates by real High-Frequency
Pulse. Our High-Frequency Pulse
technology is the most advanced
method among all battery regeneration
methods for removing sulfates and rejuvenate its electromotive force.
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Why
OPTIMORE¡¯s technology is very
different from the other company's
technology ?
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SMPS makes desired voltages
by high-frequency switching
after changing Alternating Current
(AC) into Direct Current (DC).
In this, if generated electricity
was supplied to a battery, due
to resisting load in a battery
itself, it would have a high
possibility that a component
in SMPS (FET) would be
damaged. Thus, since output
shock from SMPS should be relieved,
by using a condenser and a choke
coil, resisting load inside
of a battery would be minimized.
Therefore, actually supplied
thing from SMPS to a battery
can be Direct Current (DC) rather
than High-Frequency Pulse. SMPS
can actually makes High-Frequency
Pulse, however ironically, SMPS
of other competitors prevent
to output High-Frequency Pulse
due to the damage of their regenerators.
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Because of this technical
limitation, there was no company
can solve the problem providing
real High-Frequency Pulse to
a battery from regenerator directly.
That is a reason that
regenerators using High-Frequency
Pulse could not be boosted and
commercialized so far. All
the other competitors insist
that their technology is based
on High-Frequency Pulse, but
they can show some signals through
screen of Oscilloscope by connecting
two Probes coming from the transformer
of SMPS. However, that can be
wrong measurement and pulse
which doesn't enter into a battery
gives any help to the regeneration.
Definitely, real High-Frequency
Pulse should be confirmed by
connecting probes to battery
terminals. Since High-Frequency
Pulse is too much weak, it can't
provide any help for regenerating.
Due to those limitations, since
direct connection to the battery
terminals with Oscilloscope
can be showing as direct current
(DC) only, so other companies
never show it to customers.
OPTIMORE regenerators are the only
regenerator which can make the
superior regeneration by supplying
real High-Frequency Pulse included
current at the same time.
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¡ß
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Adoption of MICOM
Smart Control System enables
OPTIMORE regenerator to provide
variable input / output voltage
and current for batteries. It
enables to control minute electric
current & voltage at optimal
high-frequency pulse ways when
restoring and charging batteries
of different kinds. This makes
it possible to restore and charge
large capacity batteries while
significantly reducing weight,
size and cost compared to the
conventional transformer types.
To cater for the different
voltage needs of different countries,
it covers variable input
voltage and power.
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¡ß
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With our proprietary
know-how and technology, we
achieved the highest charging
efficiency by integrating optimal
HF Pulse charging algorithm
classified by battery types
and attributes used worldwide.
It can restore batteries back
to its original performance
level through charging
and regenerating without any
electrical and physical damages
done to the battery. It also
extends the functional life
of the battery by up to
two ~ three times as longer.
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¡ß
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Through the use
of Smart Control System and
Pulse Regeneration Charging
Algorithm, OPTIMORE Regenerator
minimizes damages done to battery
with its ability to automatically
control minute current and voltage
inputs / outputs to prevent
over-voltage. It is an innovative
pulse power technology for restoring
and charging at the same time,
which is what makes us more
competitive than anyone else
in the market.
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¡ß
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When charging or
restoring, if the battery temperature
is too high, it could lead to
damage and possible explosion.
This is a very serious matter
when restoring and charging
battery. With OPTIMORE Regenerator,
there is no risk of damage or
explosion as it maintains temperature
level within acceptable range
through various algorithm of
HF pulse regeneration.
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¡ß
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OPTIMORE Regenerator
prevents temperature rise, which
is caused by unnecessary conversion
of current to heat while charging.
The power consumption
of OPTIMORE will be 10~20% only
compared to other oversized
transformer type regenerators.
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4.
Technology Differentiation from other products
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1. Different from other products
that are designed to restore
by hardware, the regenerator
is designed to restore via software
by micro-computer algorithm.
Thus, its circuit is
simple to reduce its failure
rate.
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2. The software regeneration
enables it to restore any of
battery including the new one
by modifying and complementing
the method fast.
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3. Using each push buttons of MD-200C/300T/400E and MD-700M provide very
easy to use by user-friendly
design.
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4. New technology pattern
by type / function of the battery
is built in it to control
the method of Pulse by battery
type. (AUTO)
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5. Its high frequency pulse
and high frequency current restores
up to 50% faster than existing
other regenerators.
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6. Weight is much less than
SCR regenerators with low frequency.
Thus, all machines are portable.
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7. The most effective in
minimizing damage to electrodes
and in restraining sulphation
electrodes by using high frequency
pulse.
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8. Built-in software algorithm
that searches for optimum frequency
to fit the battery capacity
by using a microcomputer.
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9. Output power supply that
uses Switching Mode Power Supply
(SMPS) enables it to consume
power very small compared to
low frequency method.
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10. High frequency pulse
enables it to control electric
/ physical damage of the battery.
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11. Able to use as a battery
regenerator and charger with
large capacity. (Recommend to
restore up to 400 Ah, but able
to restore up to 1,000 Ah : MD-400E / MD-700M).
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12. Able to restore and charge
all kinds of lead-acid batteries
including GEL and AGM type ones.
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13. Able to restore and charge
all kinds of electric forklifts and golf
carts up to 24V ~ 48V at once
and up to 12V batteries x
2 batteries and 4 batteries(with MD-400E / MD-700M) at the same time.
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14. Safe supply of voltage/current
(able to control deviation of
input voltage 80V - 240V) when
equal to and below 300Ah only.
Over 300Ah = Alternative
110 / 220V.
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15. Less battery heat release
by restoring via pulse compared
to other products.
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16. No risk of explosion
because the pulse regeneration
with micro bubbles.
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17. Chargers and other regenerators
make big bubbles (What we call
¡°battery solution boils¡±).
But OPTIMORE shows smaller
or micro-bubble figures.
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18. The regeneration principle
is to remove sulphation similar
to that of ultrasonic cleaner
that cleans pollutants of glasses.
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19. Built-in system to prevent
lightning, counter voltage and
internal heating with over current
protection circuit.
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20. Monitoring and remote
control via a computer.
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5.
Features of OPTIMORE
Regenerator
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1.
Designed to the pulse regeneration
algorithm in a MICOM, and it
can be a smart control. Automatic
restoration & charging patterns
according to battery types &
conditions.
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- Optimized high-frequency
restoring and charging. Depending
on each different type of battery,
it automatically controls voltage
and current. (Can
be restored and charged for
various input voltage and current
types of batteries - Fine
tuning of voltage and current)
- OPTIMORE Regenerators are designed
by a Micro Computer with optimized regeneration algorithm software,
therefore, the circuit systems
are simple and failure rate
seldom occurs. On the
other hands, most competitor¡¯s
products are designed by hardware
systems.
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2.
Acceptable Battery Voltages
: Each unit supports up to DC 6V ~ DC 48V (MD-400E /
MD-700M), DC 6V ~ DC 12V
(MD-200C / MD-300T)
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- i.e. Same conditioned
12V batteries, OPTIMORE can charge
and restore batteries with serial
connections up to 8 batteries
(12V x 4 pcs. = 48V) at the
same time. - Forklift
/ Telecom Batteries 2V x 24
cells = 48V bank
at the same time.
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3.
Supported medium capacity of
battery : Each unit restores
up to 400Ah battery.
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i.e. 2V battery with
a medium capacity, OPTIMORE
supports up to 400Ah capacity, it can restore larger volume
batteries such as Forklifts¡¯, Golf Carts¡¯ and UPS batteries.
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4.
Compact Design & Performance
(MD-200C / 300T / 400E /
700M)
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Despite compact size and
improved mobility, it handles
larger volume batteries with
much better restoring and charging
quality.
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5.
Easy & Convenient User Interface
Screens
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Programmed on optimized charging
algorithm classified by battery
kind and feature developed by
our proprietary know-how and
technology.
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6.
Monitoring in
All of OPTIMORE Regenerators
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Monitoring print out by USB connection with PC (¡®USB AM-AM Cable with double-shielded¡¯ Optional).
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7.
Removal of pollutants (sulfate)
& simultaneous charge functions
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When using the battery for
a long time, accumulation of
sulfate causes battery lead
(Acid) to rust. This lowers
the efficiency of recharge as
well as battery Life.
Therefore, even rechargeable
batteries would not be recharged
as much as before. OPTIMORE
removes the sulfate within the
battery using high-frequency
pulse waves, which restores
the original battery capacity
and performance.
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8.
Programmed to prevent future
sulfate rusting.
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Sulfate is removed during
the OPTIMORE regeneration process.
It also prevents future accumulation
of sulfate on the lead, keeping
the restored state longer.
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9.
Extends battery life by up to
twice as long.
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Conventional charging methods
can not remove sulfate within
the battery. Therefore, expected
battery life is around 3 years.
However, with OPTIMORES¡®s
restoration capability, battery
life can be extended to more
than five to seven years.
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10.
OPTIMORE equalizes the performance
all cells in the battery by
improving performance of the
inferior cells.
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In case of battery with multiple
cells, the performance of an
inferior cell is severely lowered
with the lapse of time. OPTIMORE
is able to identify these inferior
cells by an internal program,
and improves the performance
which equalizes the performance
of the battery as a whole.
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11.
Can restore various types of
batteries (Pb, GEL, AGM types
and so on)
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12.
Safety
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- Keeps
temperature level low ; With
the optimal High-frequency Pulse,
prevents from the surge in temperature
occurred by unnecessary conversion
of current to heat while regenerating
or charging. - Minimize
the damage done to battery with
stable current and voltage supply
through Smart Control System
in MICOM. - Prevents
build-up of sulfate from minimizing
damage to electrodes by optimized
high-frequency pulse. - Minimize
evaporation of distilled water
by keeping low temperature level
during charging process. -
Reduce the power consumption
by at least 70~90% compared
to conventional transformer
type regenerators.
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Why
should buy the OPTIMORE Battery
Regenerators?
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¡Ü
Exclusive Advantages - All
New Innovation!
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1.
Exclusive technology
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- The most advanced and optimized
real high-frequency pulse regeneration
technology.
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2.
Exclusive smart control system
and HF pulse charging curve
patterns in a high-grade Micom.
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3.
Exclusive regeneration software
algorithm
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- Maximum restoration effect
and Minimal cell damage.
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4.
Exclusive highest technology
basis advanced circuit system
design.
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5.
Exclusive bubble figure
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- The highest battery restoration
performance with micro bubble
desulfation process.
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6.
Exclusive regeneration performance
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- What could be better than
OPTIMORE? We are confident
that there¡¯s nothing better!
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7.
Exclusive easy control and easy
user interface by push buttons set up
(EM-400E / 700M).
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8.
Exclusive full automatic regeneration
process and fastest desulfation
& charge time. (15 hours
including a full charge)
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9.
Exclusive Graph output and printing
by USB connection with PC (Microscopic
analysis of regeneration process).
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10.
Exclusive elegant and modern
exterior housing design with
achromatic colors.
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¡Ü
Special Advantages - All
New Innovation!
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1.
Universal compatibility
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All kinds of Lead-acid batteries
from 6V to 48V and 40Ah~400Ah.
(MD-400E / MD-700M) -
All kinds of Lead-acid batteries
from 6V to 12V and 40Ah~300Ah.
(MD-200C / MD-300T)
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2.
A full automatic operation by
very simple set up (The easiest
user interface).
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3.
Excellent system durability
and stability
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- Lowest defects by good
quality parts and stable system.
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4.
Lowest power consumption. (e.g.
12V 100Ah = about 2 KW power
consumption totally)
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- The highest battery restoration
performance with micro bubble
desulfation process.
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5.
Adoption of various electrical
safety protection system.
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6.
No battery explosion with the
advanced circuit system and
micro-bubble desulfation
process.
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7.
Sustaining lower temperature
in the battery by automatic
output voltage & current
control.
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8.
Satisfactory customer service
and quick after service.
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9.
Portable light weights and easy
to carry.
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10.
Using anywhere with AC220V single
phase or AC110V single phase.
(50~60 Hz)
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¡Ü
We are proud that ModooTronix
Inc. in Korea is the most advanced
developer and manufacturer for
the battery regeneration systems.
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¡Ü
We have a full line up of battery
regenerators and dischargers
to make the regeneration centers
in franchise.
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Comparison
of Regenerator Old
Products(ZEUS)
and New
Products(OPTIMORE)
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Description
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Old
Product - ZEUS (The
1st Generation Technology)
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New
Product - OPTIMORE (The
3rd Generation
Technology)
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Model
No.
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ZEUS
ZBR-A01 /
ZBR-A04
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OPTIMORE MD-400E / MD-700M
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System
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SMPS
Type
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SMPS
Type
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Regeneration
Method
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DC
with higher voltage
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Optimized
High-Frequency Pulse
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Strength
of Pulse
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Intermittent
weak Pulse
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Current
inclusive Pulse
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Display
Monitor
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3
inch Character LCD
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75 x 25mm Character LCD
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Initial
Setup Control
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Button
Input Setup
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Easy Button Input
Setup
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Process
Type
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Industrial
Micro Process (10bit
AD)
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Industrial
Micro Process (10bit
AD)
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Input
Power
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AC
220V Single Phase
only
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AC
200V ~ 250V Single
Phase
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Allowed
battery Voltages for
Identification
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DC
12V Battery Only
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No identification Mode with MD-400E / 700M
For Identification is by OPTIMORE EM-300T (DC 6V~12V)
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Battery
Voltages for Regeneration/Charge
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DC
12V ~ 48V
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Adjustable
DC 6V ~ 48V
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Battery
Capacity
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Maximum
setting up to 300Ah
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Maximum
setting up to 400Ah
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Simultaneous
Regeneration/Charge
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Up
to DC 48V (DC
12V x 4 batteries & DC 2V x 24 batteries
in a serial connection)
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Up
to DC 48V (DC
12V x 4 batteries
& DC 2V x 24 batteries in a serial connection)
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Maximum
Output Current
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Maximum
20A (DC
6~36V : 20A, DC
48V : 15A)
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Maximum
40A (DC
6~48V : 40A)
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Maximum
Power Cunsumption
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800Watts
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2.0KW
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Discharge
Capacity
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ZBR-A01
: Maximum
450W
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MD-400E : without Discharger
MD-700M : with Discharger
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Max.
Discharge Current
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Maximum
30A (at 12V)
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Operation
Mode (Combined
functions)
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ZBR-A01
: 4-in-1 1.
Identification Mode
(AUT) 2. Regeneration
Mode 3. Charge
Mode 4. Discharge
Mode
ZBR-A04
: 2-in-1 1.
Regeneration Mode 2.
Charge Mode
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MD-400E
:
2-in-1 1.
Regeneration Mode 2.
Charge Mode
MD-700M
:
3-in-1 1.
Regeneration Mode 2.
Charge Mode 3. Discharge Mode (10kW)
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Bubble
figure in Electrolyte
when Regeneration
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Air-bubble
figure
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Micro-bubble figure (World Exclusive Feature)
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Net
Weight
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Approx.
8Kg / 5Kg
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MD-400E : Approx. 17Kg MD-700M : Approx. 70Kg
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Usage
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All
kinds of lead-acid
battery of DC
6V ~ DC 48V
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All
kinds of lead-acid
battery of DC
6V ~ DC 48V
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Merits
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1.
Easy Operation 2.
Portable type, Convenient
to carry 3.
Minimized Power
Consumption
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1.
Included all upgraded
functions of ZBR-A04
2. Convenient
setup by push buttons 3. Elegant
exterior design
with achromatic
colors 4. Variable
regeneration methods
by Power supply Mode 5.
Highest technology
basis advanced circuit
system design 6.
Lowest defects by
good quality parts
and stable system
7.
Reducing regeneration
time against others 8.
Optimized high-frequency
pulse desulfation
9. No explosion
with fine-bubble
desulfation process
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Demerits
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1.
It must improve
all system as the
first-generation.
2. Need
to reinforce its
Durability 3.
Analog Interface
System and Display
4. Old exterior
design and low-priced
system
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N/A
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Product
Image
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